Liquid Preparation System
♦ Main Application:
Automated liquid preparation system designed for precise mixing, dissolving, and formulation of liquids in pharmaceutical, cosmetic, and food industries.
Liquid Preparation System
The liquid preparation system is designed for controlled mixing and formulation of liquids using purified water or water for injection with raw materials.
It integrates mixing tanks, agitators, heating and cooling systems, circulation loops, and CIP/SIP functions to ensure hygienic, efficient, and repeatable production.
Applications
Pharmaceutical Production
Oral liquid preparation, injection pre-mixing, buffer preparation, and sterile formulation support.
Biotechnology
Used for biological solution preparation, media preparation, and controlled hygienic production.
Cosmetic & Personal Care
Suitable for lotion, shampoo, gel, liquid soap, and skincare formulation processes.
Food & Beverage
Applied in syrup mixing, beverage preparation, flavor blending, and liquid food production.
Main Functions
- Mixing and dissolving raw materials
- Preparing homogeneous liquid formulations
- Controlling temperature during production
- Supporting sterile or hygienic production
- Ensuring batch consistency and repeatability
Process Flow
The liquid preparation process can be customized according to formula, viscosity, batch volume, and hygiene requirements.
Key Engineering Considerations
Hygienic Design
Dead-leg-free piping, sanitary valves, and drainable structure help reduce contamination risk.
Material Selection
SS316L wetted parts are commonly used for pharmaceutical and hygienic production applications.
Process Control
Accurate control of mixing speed, time, temperature, and batch sequence improves repeatability.
CIP/SIP Integration
Automatic cleaning and sterilization functions simplify operation and support GMP production.
Customer Concerns
- Mixing uniformity and product consistency
- Hygienic design and GMP compliance
- Automation level and control precision
- Flexibility for different formulations
- Integration with upstream and downstream systems
- Ease of cleaning and maintenance
- Reliability and long-term stability
Key Features
High-Precision Mixing
Designed for stable formulation, uniform dissolution, and repeatable batch quality.
PLC Automation
Supports automatic operation, recipe control, alarms, and process monitoring.
Heating & Cooling
Integrated temperature control supports different process and product stability requirements.
Modular Configuration
Flexible design supports laboratory, pilot-scale, and industrial production requirements.
Technical Specifications
| Parameter | Standard Configuration | Customization Options |
|---|---|---|
| Material of Construction | SS316L wetted parts | Hastelloy / SS304 for non-critical parts |
| Mixing Volume Range | 50L – 10,000L | Up to 20,000L or pilot-scale systems |
| Temperature Control | 0–150°C, ±0.5°C | Cooling / heating ramp rate control |
| Automation Interface | PLC + HMI, SCADA ready | Batch reporting / 21 CFR Part 11 |
| CIP/SIP Integration | Fully compatible | Automated CIP skid optional |
Why Choose Our Liquid Preparation System
- Extensive experience in pharmaceutical and process systems
- Customized design based on process requirements
- Stable and reliable system performance
- Compliance with international hygienic standards
- Professional technical support and documentation
- Integration with water systems, CIP/SIP, automation, and hygienic piping
Customized Liquid Preparation Solution
CHONGYANG provides customized liquid preparation systems for pharmaceutical, cosmetic, food, and biotechnology industries.
We support complete engineering solutions including mixing systems, process tanks, CIP/SIP integration, automation control, and hygienic piping systems.
